Mayslynn S-4000 Waste Radiator Crushing Recycling Line
With nearly 100 installations worldwide, our customers' high satisfaction reflects our success. This production line is our proprietary development and has received a national invention patent, making us the only company in China to achieve this. Model:S-4000 Power:223KW Capacity:2500-4000(kg/h)
- Product details
Mayslynn S-4000 Waste Radiator Crushing Recycling Line
Purpose: Efficiently recycles and processes radiators from air conditioners, automobiles, and other sources, separating copper, iron, and aluminum.
Process Overview: Material is fed into a dual-shaft shredder for coarse crushing, followed by a hammer crusher for fine crushing, resulting in pieces approximately 3 cm in length. High-magnetic-force separators extract iron, while air and optical sorting machines achieve copper and aluminum purities of up to 99%.
Key Features:
Efficient Design: Our process reduces metal loss compared to Western technologies by minimizing the number of crushing stages and ensuring optimal material separation, thus reducing metal powder production. Processed copper pieces are approximately 3 cm in length.
Robust Equipment: The dual-shaft shredder can handle radiators with iron frames, featuring low noise and high torque. The shredder blades are repairable, and the precision planetary gearbox, connected with European standard splines (DIN5480), ensures high torque and load-bearing capacity. The PLC intelligent control system includes automatic overload protection and bidirectional rotation to safeguard all components.
High-Quality Materials: German-imported alloy steel is used for the shredder's screen mesh, blades, and wear-resistant plates, providing an optimal balance of lifespan and cost. Blade lifespan ranges from 700-1500 tons, screen mesh from 10,000-20,000 tons, and wear-resistant plates from 20,000-40,000 tons.
Advanced Sorting: The new air separator replaces traditional gravity separators, achieving up to 99% sorting efficiency without the need for frequent maintenance or replacement parts.
Effective Magnetic Separation: Drum-type magnetic separators handle high temperatures and provide high separation efficiency, reducing copper contamination in the separated iron. The two-stage magnetic separation process achieves iron separation rates up to 99%.
Reduced Metal Loss: Special structural designs inside the crusher and blades effectively reduce copper and aluminum wrapping by over 70%, minimizing metal loss.
Enhanced Conveyor Belt Durability: Special belt materials extend the lifespan of conveyor belts, addressing issues caused by residual refrigerants and oils in radiators.
Automated Sorting: Optical sorting replaces manual sorting for heavier aluminum and aluminum-copper mixtures, enhancing efficiency.
Dust Control: The closed operation with negative pressure dust suction significantly reduces dust emissions. The two-stage dust removal system, including a cyclone dust collector, extends the service life and maintenance cycles of pulse dust collectors by more than three times.
User-Friendly Operation: The PLC-controlled system ensures easy operation with one-touch start/stop, automatic fault detection, and high automation, reducing the skill requirements for operators.
